SND815 Cost-Effective Blending Saw Grit Diamond – Boosts Medium-Quality Tool Efficiency (18-80 Mesh)

Description:
SND815 Saw Grit Diamond is a value-optimized synthetic diamond grit with a purity of ≥99.3% carbon content, featuring a semi-regular granular shape. It is specifically engineered to integrate seamlessly with premium grades like SND840 or SND860 to enhance performance while lowering material costs. The main benefits of using SND815 include:

• Blending Compatibility:
  Designed for 1:1 to 1:3 mixing ratios with premium grades (e.g., 50% SND815 + 50% SND840), SND815 boosts material removal efficiency by 12–15% compared to using SND840 alone, without compromising tool life.
• Cost Reduction:
  Priced 20–25% lower than SND830, SND815 reduces overall tool material costs by 10–18% when blended with premium diamonds. This makes it ideal for high-volume production of medium-quality tools, such as stone-cutting blades.
• Basic Performance Stability:
  With a Vickers hardness of 5,200–5,800 HV and thermal resistance up to 700°C, SND815 performs reliably under moderate loads in stone and ceramic processing, ensuring consistent durability without premature fracturing.
• Improved Grit Distribution:
  When blended with higher-grade diamonds like SND860, SND815 fills micro-gaps in tool bonding, improving grit distribution and reducing uneven wear. For example, mixing SND815 with SND860 (1:2 ratio) maintains 90% of SND860’s toughness while lowering material costs by 15%.

Available Grit Sizes:
18/20, 20/25, 25/30, 30/35, 35/40, 40/45, 45/50, 50/60 mesh (particle size range: 0.250mm – 1.00mm), with size tolerance controlled within ±8% of nominal value, ensuring consistent blending with higher-grade grits of matching mesh sizes.

FAQ:

Q1: How should SND815 be blended with higher-grade diamonds?
A: SND815 is best blended with premium grades in the following ratios:

• 1:1 (50% SND815 + 50% SND840): Ideal for standard construction blades. Balances cost and performance, maintaining 85% of SND840’s wear life while cutting costs by 10%.
• 1:2 (33% SND815 + 67% SND860): Prioritizes toughness for medium-hard stone cutting, maintaining 90% of SND860’s impact resistance while cutting costs by 15%.
• 1:3 (25% SND815 + 75% SND890): Suitable for light heavy-duty tasks, such as soft granite cutting. Reduces costs by 8% without compromising high-temperature stability.

Q2: What materials is SND815 suitable for processing?
A: SND815 (when blended) is ideal for processing medium-soft to medium-hard materials, including porous stone (like travertine and limestone), ceramic tiles (both glazed and unglazed), and soda-lime glass (commonly used in architectural panels). It is not recommended for hard rock (such as granite or basalt) or high-temperature applications, for which unblended SND860 or SND890 are more suitable.

Q3: Can SND815 be used alone (without blending)?
A: While it is technically possible to use SND815 on its own, it is not recommended. Using SND815 alone results in shorter tool life (3–5 hours of continuous stone cutting compared to 8–12 hours with SND830) and reduced impact resistance (withstands only 6–8 N). It is most cost-effective when blended with higher-grade diamonds to optimize performance while reducing costs.

Q4: What bonding systems work with blended SND815?
A: Blended SND815 is compatible with both metal matrix and resin bonding systems—the two most common bonding methods for medium-quality tools. Metal matrix bonding enhances durability for stone-cutting blades, while resin bonding is more suitable for lighter ceramic and glass grinding tools. The semi-regular shape of SND815 ensures good adhesion to both systems, preventing grit detachment during high-speed rotation (up to 2,200 RPM).