PCBN Composites: High-Performance Cutting Tools for Hard Materials

Explore SionDiam’s range of high-performance PCBN composites for precision cutting, grinding, and industrial machining. Discover superior wear resistance, thermal stability, and chemical resistance for hard materials like hardened steel, cast iron, and quench alloys.

 

PCBN Product Range & Specifications

Code # Diameter (mm) Diamond Layer (mm) Height (mm) Abrasive Ratio Features Applications
HC1303 13.5 0.8-1.0 3.2 >10000 High CBN content, excellent wear resistance, high chemical stability, strong weld base Grey cast iron, powered metal, heat-resisting alloys, quench alloy, tool steel, die steel
HCF1304 13.5 0.8-1.0 4.5 High wear resistance, superior rupture strength, robust anti-rupture properties Chilled steel, grey cast iron, hard cast iron, iron-based powder metallurgy, machinery parts
HC3201 32.0 0.8-1.0 1.6 High wear resistance, excellent for fine precision cutting Grey cast iron, heat-treated alloys, cast iron
HC3202 32.0 0.8-1.0 2.4 Good chemical stability, high abrasion resistance Chilled steel, grey cast iron, high-speed steel
HB0903 9.55 3.18 3.18 >5000 Pure CBN glomerocryst, no tungsten carbide base, high efficiency, both sides usable as cutting edges Grey cast iron, cast iron, chilled steel, quench alloy, machinery parts
HB1204 12.7 4.76 4.76 High rupture strength, precision cutting, dual-sided usage Grey cast iron, chilled steel, quench alloy
LC1303 13.5 0.8-1.0 3.2 >3000-4000 Moderate CBN content, high wear ratio, good anti-rupture strength Chilled steel, grey cast iron, hard cast iron, sintered materials
LC3201 32.0 0.8-1.0 1.6 Balanced wear resistance, precise machining ability Grey cast iron, iron-based powder, metallurgical components
LC3203 32.0 0.6-0.8 3.2 Low CBN content, ideal for medium-duty cutting Hard cast iron, chilled steel, cast alloys

Key Features of Our PCBN Products:

  • Superior Hardness & Wear Resistance: Ideal for high-speed cutting and abrasive applications.
  • Thermal Stability: Designed to maintain performance at extreme temperatures.
  • Chemical Resistance: Resistant to thermal shock, oxidation, and chemical wear.
  • Dual-Sided Cutting: Many products, like HB0903 and HB1204, can be used both sides for increased efficiency and cost-effectiveness.
  • High Precision: Provides consistent, reliable cutting performance for high-precision industries such as automotive, aerospace, and metalworking.

Applications of PCBN Composites:

  • Precision Cutting: Hard materials such as hardened steel, grey cast iron, quench alloys, tool steel, and die steel.
  • Grinding: Used in high-performance grinding for machinery, automotive parts, and aerospace components.
  • Industrial Machining: Ideal for cutting and finishing tough materials that require high wear resistance and heat stability.
  • Automotive & Aerospace: Precision parts manufacturing, including engine components, brake discs, and gear cutting.

Why Choose Our PCBN Products?

  • Longer Tool Life: Engineered to last longer than traditional carbide tools.
  • Cost-Efficient: Maximize performance while reducing downtime with dual-sided cutting tools.
  • Versatile Applications: Works across a wide range of industries, including metalworking, automotive, and aerospace.
  • High Efficiency: Designed to deliver consistent, high-efficiency cutting with minimal maintenance required.
Polycrystalline Diamond (PCD) Tools for Precision Machining

 

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